Custom PVC wire harness

This is a multi-branch custom wire harness designed for internal PCB and module interconnections. The harness features a twisted multi-color cable bundle that splits into two distinct output ends. One end terminates with black Dupont-style 2.54 mm pitch multi-pin connector housings suitable for standard PCB header connections. The other end fans out into individual color-coded wires terminating with bare metal crimp pin terminals (male pins), which can be inserted into individual connector slots, soldered, or used as probe leads.

 

The twisted-pair construction on the cable bundle reduces electromagnetic interference (EMI) and crosstalk between signal lines — a practical advantage in environments with mixed power and signal wiring. The rainbow color coding across all branches allows each individual wire to be traced unambiguously from end to end, significantly reducing wiring errors during assembly and troubleshooting.

 

This type of harness is typically custom-built to match a specific equipment's internal wiring diagram. Length, branch configuration, pin count, connector types, wire gauge, and color arrangement are all customizable on request.

 

Key features:

 

Multi-branch architecture with Dupont connector end and bare pin terminal end

Twisted multi-color cable bundle for EMI reduction and easy tracing

Rainbow wire color coding for error-free assembly and service

Dupont 2.54 mm pitch connector compatible with standard PCB headers

Bare metal crimp pin terminals for flexible termination options

100% continuity tested before shipment

RoHS compliant materials

OEM/ODM custom configuration accepted

Parameter	Specification
Connector Type (one end)	Dupont-style 2.54 mm pitch multi-pin housing, black
Terminal Type (other end)	Bare crimp male pins (loose end, insertable)
Pitch	2.54 mm (standard Dupont / DuPont-compatible)
Pin Count per Connector	Visible as multi-pin; confirm exact count at inquiry
Wire Type	Multi-core twisted, individual PVC-jacketed conductors
Wire Colors	Red, Black, White, Yellow, Green, Blue, Pink, Grey (multi-color)
Wire Gauge	AWG 24 / 26 / 28 (custom on request)
Cable Construction	Twisted bundle with individual color conductors
Cable Length	Custom; please specify at inquiry